PCD Inserts

PCD Inserts Specification

Frame Type
Insert

Production Capacity
As per customer demand

Accuracy
0.01 mm

Cooling System
External Coolant Recommended

Machine Type
Turning and Milling Machines

Model No
Customizable / Upon Request

Features
High wear resistance, superior cutting edges, long service life

Noise Level
Low

Operating Temperature
Up to 700C

Product Type
PCD Inserts

Technology
Advanced Diamond Sintering

Operating Type
Manual

Surface Treatment
Polished

Dimension (L*W*H)
Varies by Insert Type

Weight (kg)
Approx. 10-15 grams per insert

Color
Grey

Warranty
1 Year

Usage & Applications
Industrial

Reusability
Can be re-sharpened

Mounting Compatibility
Fits standard insert holders

Insert Shape
TNGA, CCGT, DCGT, VCGT, and others available

Lead Time
3-5 working days

Grain Size
2-30 m (Polycrystalline diamond)

Hardness
up to 9000 HV

Coating Type
Uncoated (PCD is naturally hard and wear-resistant)

Corrosion Resistance
High

Cutting Edge Length
Standard and customized lengths

PCD Inserts Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
1000 Pieces Per Month

Delivery Time
7 Days

About PCD Inserts

Elevate your machining operations to elite standards with our ravishing range of PCD Inserts, available in shape models such as TNGA, CCGT, DCGT, VCGT, and more. Meticulously crafted with top-drawer polycrystalline diamond (grain size: 2-30 m), these uncoated inserts deliver unmatchable performance-boasting up to 9000 HV hardness and high corrosion resistance. Each insert features superior cutting edges, technological refinement through advanced diamond sintering, and polished surfaces for prolonged service life. Compatible with standard holders, our inserts guarantee competitive pricing, rapid 3-5 day lead times, and a one-year warranty for every industrial application.

Diverse Applications and Distinct Advantages

PCD Inserts deliver unmatchable versatility, performing exceptionally in turning, milling, and a range of demanding industrial processes. Their ravishing cutting capability extends to materials such as non-ferrous metals, composites, and high-silicon alloys, making them invaluable across automotive, aerospace, and electrical industries. Elite corrosion resistance, customizable models, and high accuracy (0.01 mm) ensure competitive superiority at every site of application, giving manufacturers a decisive edge and increased operational efficiency.

Supply Terms, Freight, and Transaction Policies

Our PCD Inserts are shipped from elite FOB ports across India, ensuring efficient freight management and reliable supply to global and local exporters, suppliers, and traders. Sample policies are tailored to minimize initial expenditure, allowing product evaluation before bulk orders. Payment terms remain flexible and customer centric, accommodating multiple methods for streamlined transactions. Timely dispatch, competitive shipping rates, and transparent policies support smooth procurement and minimized operational expenditure for every order.

FAQ's of PCD Inserts:

Q: How do PCD Inserts enhance machining accuracy and durability?

A: PCD Inserts are engineered with a polycrystalline diamond structure, reaching up to 9000 HV hardness. This delivers superior wear resistance and long service life, maintaining precise cutting tolerances (up to 0.01 mm) throughout extended operations.

Q: What materials can be machined using these elite PCD Inserts?

A: These inserts are ideal for cutting non-ferrous metals, composites, high-silicon aluminum alloys, and other challenging workpieces, making them indispensable for automotive, aerospace, and electrical industries.

Q: When is it necessary to re-sharpen the inserts, and what is the process?

A: Re-sharpening is recommended as soon as performance begins to decline, extending insert lifespan. Inserts can be reconditioned using specialized diamond grinding equipment to restore their unmatchable cutting edges.

Q: Where are these PCD Inserts typically applied?

A: They are primarily used in industries requiring high precision and efficiency, such as automotive part manufacturing, aerospace component finishing, and electronics fabrication.

Q: What is the typical lead time and supply process for orders?

A: Orders are processed and dispatched within 3-5 working days. Our efficient supply chain ensures timely delivery, whether for single units or large-scale requirements, optimizing freight and inventory costs.

Q: How does the competitive pricing of these inserts benefit users?

A: Competitive pricing enables businesses to access top-drawer quality with minimal expenditure, gaining advanced machining capability and reliability while maintaining cost efficiency in production operations.

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